Unofficial translation
Footnote. Abolished by order of the Minister of Industry and Infrastructure Development of the Republic of Kazakhstan dated 04.24.2020 No. 229 (shall be enforced upon expiry of twenty one calendar days after the day of its first official publication).In accordance with subparagraph 1) of Article 10 of the Law of the Republic of Kazakhstan dated April 15, 2013 "On State Services" I hereby ORDER:
1. To approve the attached standard of the state service “Dangerous technical devices registration and removal from the register”.
2. The Committee for Industrial Development and Industrial Safety of the Ministry for Investment and Development of the Republic of Kazakhstan, in the manner prescribed by law, shall ensure:
1) state registration of this order with the Ministry of Justice of the Republic of Kazakhstan;
2) sending of this order in Kazakh and Russian languages to the Republican State Enterprise on the Right of Economic Management "Republican Center of Legal Information" within ten calendar days from the date of state registration for official publication and inclusion in the Reference Control Bank of Regulatory Legal Acts of the Republic of Kazakhstan;
3) posting of this order on the Internet resource of the Ministry for Investments and Development of the Republic of Kazakhstan;
4) submission to the Legal Department of the Ministry for Investment and Development of the Republic of Kazakhstan of the information on implementation of measures, in accordance with subparagraphs 1), 2) and 3) of this paragraph within ten working days after the state registration of this order with the Ministry of Justice of the Republic of Kazakhstan.
3. Supervision of the fulfilment of this order shall be entrusted to the Supervising Vice Minister for Investments and Development of the Republic of Kazakhstan.
4. This order shall enter into force upon the expiry of ten calendar days after the day of its first official publication.
| Minister for Investments and | |
| Development of the Republic of Kazakhstan | Zh. Kasymbek |
| Approved by order № 822 of the |
|
| Minister for Investments and Development of the Republic of Kazakhstan, dated November 27, 2018 |
Standard of state service “Dangerous technical devices registration and removal
from the register"
Chapter 1. General Provisions
1. The state service “Dangerous technical devices registration and removal from the register" (hereinafter - the state service).
2. The state service standard was developed by the Ministry for Investment and Development of the Republic of Kazakhstan (hereinafter - the Ministry).
3. The public service shall be provided by the territorial departments of the Industrial Development and Industrial Safety Committee of the Ministry (hereinafter - the service provider).
Receipt of request and issue of a result of the state service provision shall be carried out through the office of the service provider.
Chapter2. Procedure for rendering of the public service
4. The term of rendering of state service:
1) from the day of filing the package of documents to the service provider - 10 (ten) working days;
2) maximum waiting time for filing the package of documents – 15 (fifteen) minutes;
3) maximum allowed service time – 15 (fifteen) minutes.
5. Form of the state service rendering: on paper.
6. The result of the state service rendering – issuance of notification of registration, deregistration of dangerous technical devices.
Form of the state service result rendering: on paper.
7. The state service to individuals and legal entities (hereinafter -the service recipient) shall be provided free of charge.
8. Working hours of the service provider - from Monday to Friday from 9.00 to 18.30, lunch break from 13.00 to 14.30, except weekends and holidays, according to the Labor Legislation of the Republic of Kazakhstan.
Reception of documents and issuance of the result of public services rendering shall be carried out from 9.00 to 17.30 with a lunch break from 13.00 to 14.30.
State service shall be rendered in turn, without an appointment and accelerated service.
The list of documents required for the public services rendering, when the service recipient applies (or his representative by proxy)shall be as follows:
1) an application for registration and deregistration of a dangerous technical device according to the forms in accordance with Annexes 1 and 2 to this state service standard;
2) an identity document (for identification);
3) passport of a vessel under pressure, a boiler (autonomous superheater, economizer), a boiler, a pipeline, a crane, an elevator, a lift by the forms according to Annexes 3, 4, 5, 6, 7, 8 and 9 of this state service standard.
In cases of submission by the service recipient of an incomplete package of documents in accordance with the list provided for in this paragraph, and (or) documents with an expired date, the service provider shall refuse to accept the application.
Chapter 3. The procedure for appealing decisions, actions (inaction) of service providers
and (or) their officials on the public services rendering issues.
10. Appealing against decisions, actions (inaction) of the service provider and (or) its officials regarding the provision of public services, a complaint shall be filed in the name of the head of the service provider at the address specified in paragraph 12 of this standard of public services.
The complaint shall be submitted in writing by mail, to the portal of "electronic government" or by personal delivery via the office of the service provider.
In the complaint of the service recipient the following shall be indicated:
if it is a physical person - his/her surname, first name, patronymic name (if available), mailing address;
if it is a legal entity - its name, postal address, reference number and date.
The complaint shall be signed by the service recipient.
Confirmation of the complaint acceptance shall be its registration (stamp, reference number and date) in the office of the service provider with the surname, first name and patronymic (if available) and initials of the person who accepted the complaint, the date and place of receiving the response to the complaint.
When applying via the portal, the information on the appeal procedure may be obtained by calling the Integrated Call Center: 1414, 8 800 080 7777.
When sending a complaint via the portal, the service recipient from the "personal cabinet" shall have access to information about the appeal, which is updated during processing of the request by the service provider (notes on delivery, registration, execution, response to consideration or refusal to consider the complaint).
The complaint of the service recipient received by the service provider shall be subject to review within five working days from the date of its registration.
A motivated answer on the results of the examination shall be sent to the customer by postal service, via the portal of "electronic government" or issued by personal delivery in the office of the service provider.
In case of disagreement with the results of the public service provided, the service recipient can file a complaint with the authorized body for assessment and control of the quality of public services.
The complaint of the service recipient received by the authorized body for the assessment and control of the quality of public services shall be considered within fifteen working days from the date of its registration.
11. In cases of disagreement with the results of the public service provided, the service recipient can apply to the court in accordance with the procedure established by the Legislation of the Republic of Kazakhstan.
Глава 4. Other requirements, taking into account the specifics of the State service rendering
12. Address of places for rendering of the state service shall be specified on the Internet resource of the service provider: comprom.mid.gov.kz.
13. Contact telephone numbers of reference services for public services shall be placed on the Internet resource of the service provider: comprom.mid.gov.kz.
| Annex 1 to order No. 822 of the |
|
| Minister for Investment and Development of the Republic of Kazakhstan, dated November 27, 2018 Document form To the Head ____________________ (name of the ____________________________ territorial Department) ____________________________ (surname, name, patronymic (if available) |
Application for registration of dangeroustechnical device
__________________________________________________________________________
(name of enterprise, organization, last name, first name, patronymic (if available) of an individual, departmental affiliation,
individual identification number, address, zip code, telephone)
I hereby request to put on record
(to register) ________________________________________________________________
(name, type, kind of dangerous technical device)
factory (serial)№ ____________________________________________________________
manufactured _______________________________________________________________
(date and year of manufacture, name of manufacturer, country)
Supervision over ______________________________________ has been organized in full
compliance with (type of dangerous technical device)
Rules for ensuring industrial safety in the operation of load-lifting
mechanisms approved by order No. 359 of the Minister for Investment and Development of the Republic
Kazakhstan of December 30, 2014 (registered in the State Register ofRegulatory Legal Acts under the number 10332) (hereinafter - the Rules for lifting
mechanisms) and the Rules for ensuring industrial safety during the work with
equipment operating under pressure, approved by order No. 358 of the Minister of Investment and Development of the Republic of Kazakhstan of December 30, 2014 (registered in the Register of State Registration of Regulatory Legal Acts under
No. 10303) (hereinafter - the Rules for pressure equipment) (underline as necessary).
There is the trained personnel for servicing dangerous technical devices.
The technical condition of the registered dangerous technical device allows its safe operation.
The person responsible for supervising the safe operation of a dangerous technical
device and carrying out technical inspections is appointed by order
№______ from "__" _______20___ .
Surname, name, patronymic (if available)_________________,
position __________________________________________________________________
Passed the check for the knowledge of the Rules on load-lifting mechanisms and Rules for ensuring industrial safety during work with the
equipment operating under pressure (underline as necessary) and has the Certificate №______,
date, year, name of the issuing organization
__________________________________________________________________________
__________________________________________________________________________
The management of the enterprise (organization) guarantees the creation of conditions for the implementation control functions by the
responsible persons, assigned to them in accordance with the Rules on load-lifting mechanisms and the Rules for ensuring industrial safety during the work with equipment operating under pressure (underline as necessary) ___________________________ ______ ______________________
(position of the head of the organisation, Surname, name, patronymic (if available)_________________,
Surname, name, patronymic (if available) signature)
of individual)
"___" _______ 20___.
| Annex 2 to order No. 822 of the Minister for Investment and Development of the Republic of Kazakhstan, dated November 27, 2018 Document form To the Head ____________________ (name of the ____________________________ territorial Department) ____________________________ |
|
| (surname, name, patronymic (if available) |
Application for deregistration of a dangerous technical device
__________________________________________________________________________
(name of enterprise, organization, last name, first name, patronymic
(if available) of an individual, departmental affiliation,
individual identification number, address, zip code, telephone)
I hereby ask you to deregister
__________________________________________________________________________
(name, type, kind of dangerous technical device)
factory (serial)№ ____________________________________________________________
manufactured
__________________________________________________________________________
(date and year of manufacture, name of manufacturer, country)
___________________________ ______ ________________________________________
(position of the head of the organisation (Surname, name, patronymic (if available)
Surname, name, patronymic (if available) (signature)
of individual)
"___" _______ 20__.
| Annex 3 to order No 822 of the Minister for Investment and Development of the Republic of Kazakhstan, dated November 27, 2018 Dcoument form |
Passport
of the vessel, working under pressure 1. Certificate of quality of the vessel manufacture
_________________________________________________________________________
(name of the vessel)
Factory № _____________ manufactured )_______________________________________
(date of manufacture)
__________________________________________________________________________
(manufacturer name and address)
_________________________________________________________________________
2. Technical characteristics and parameters
Name of the vessel’s parts | ||||
Operating pressure, MPa kp/cm2 | ||||
Design pressure, MPa (kp/cm2) | ||||
Trial test pressure, MPa (kp/cm2) | hydraulic | |||
pneumatic | ||||
Ambient operating temperature, °С | ||||
Estimated wall temperature, °С | ||||
Minimum allowable negative wall temperature, °С | ||||
Name of operating environment | ||||
Characteristics of operating environment | Hazard class | |||
Explosion hazard | ||||
Fire hazard | ||||
Corrosion (erosion) allowance, мм | ||||
Capacity, м3 | ||||
Empty vessel mass 1, kg | ||||
Maximum weight of filled environment 1, kg | ||||
Estimated life of the vessel, years | ||||
1 For vessels with liquefied gases | ||||
3. Information about the main parts of the vessel
Name of vessel elements (body, bottom, neck, grids, pipes, vessel jacket) | Quantity, pieces | Dimensions, mm | Basic metal | Information on welding (soldering) | |||||
Diameter (internal or external) | Wall thickness | Length (height) | Grade | Technical guidance document (GOST (State standard) | Method of connection (welding, soldering) | Type of welding (soldering) | Electrodes, welding wire, solder (type, grade, GOST or NTD) | ||
4. Information on fittings, flanges, caps and fasteners
Name | Quantity, pieces. | Dimensions, mm or specification number | Material | |
Grade | GOST (State Standard) (Technical guidance document) | |||
5. Data on safety relief devices, main reinforcement, control instruments, safety appliances
Name | Quantity, pieces. |
Installation site | Nominal width, mm | Nominal pressure, MPa (kp/cm2) | Body material | |
Grade | GOST(State Standard) (Technical guidance document ) | |||||
6. Data on main materials used in the manufacture of the vessel
Material | Data of the mechanical tests according to the certificate or the protocol of factory tests | ||||||||||
At Т = 20°С | |||||||||||
Impact-viscosity | |||||||||||
Element name | Grade | Standard (Technical guidance document) | Heat number (lot)) | Number and date of the certificate (protocol) | Yield limit Re, MPa (kp/cm2) | Ultimate resistance(strength limit)Rm, MPa (kp/cm2) | Percentage extension As, % | Contraction ratio, % | Before aging, j / cm2 (kgf·m / cm2) | After aging, j / cm2 (kgf·m / cm2) | Sample type |
Table continuation
Data of the mechanical tests according to the certificate or the protocol of factory tests | Additional data (ultrasonic testing, tests for hardness, the state of the initial heat treatment and others) | Chemical composition according to the certificate or the protocol of factory tests | |||||||||||||
At Т < 0° С | |||||||||||||||
Impact-viscosity, j / cm2 (kgf·m / cm2) | Temperature, °С | Sample type | C | Mn | Si | Cr | Ni | Мо | Cu | Ti | V | S | P | Other elements | |
7. Vessel Body Dimensions Table
Element name | Sketch number | Cross section number | Diameter, мм | Out-of-roundness, % | Straigthness error, mm | Edge offset of welded butt joints, mm | |||||||
Nominal outer or inner | Deviation | allowable | measured | allowable | measured | longitudinal | annular | ||||||
allowable | measured | allowable | measured | allowable | measured | ||||||||
8. Results of testing and research of welded joints
The name of an element and a number of the drawing (sketch) indicating the connection for which the control welded joints were made | Test certificate (number and date) | Mechanical tests | |||||||
Welded joint | Weld metal | ||||||||
Ultimate resistance Rm, MPa (kp/cm2) | Impact-viscosity | Diameter of straightening and bending angle | Ultimate resistance Rm, MPa (kp/cm2) | Relative extension As, % | Hardness HB | ||||
Value, j / cm2 (kgf·m / cm2) | Temperature, °С | Sample type | |||||||
Table continuation
Mechanical tests | Metallographical tests | Welder's stamp | |||||
Heat-affected zone (weld adjacent zone) | Evaluation | ||||||
Impact-viscosity | Hardness HB | ||||||
Value, j / cm2 (kgf·m / cm2) | Temperature, °С | Sample type | Macro or micro research document number and date | Evaluation | |||
9. Data on non-destructive testing of welded joints
Weld designation | Number and date of the inspection document | Method of inspection | Volume of inspection, % | Defects description | Evaluation |
10. Data on other tests and research 11. Data on heat treatment
Element name | Document number and date | Type of heat treatment | Temperature of heat treatment, °С | Speed, °С/h | Holding time, h | Cooling method | |
heating | cooling | ||||||
12. Data on hydraulic (pneumatic) testing The vessel has successfully passed
the following tests
Testing type and conditions | Part of the vessel being tested | ||||
Hydraulic testing | Test pressure, MPa (kp/cm2) | ||||
Test medium | |||||
Temperature of test medium, °С | |||||
Holding time, h (min) | |||||
Pneumatic testing | Test pressure, MPa (kp/cm2) | ||||
Holding time, h (min) | |||||
Vessel position at trial1 | horizontal | vertical | |||
Note: indicate "Yes" in the required column. | |||||
13. Conclusion
The vessel is made in accordance with the "Rules for ensuring industrial safety during operation
of the equipment working under pressure "and Design and engineering documentation
__________________________________________________________________________
(name, designation and date of approval of the document)
The vessel was subjected to external and internal inspection and hydraulic (pneumatic) test of probation pressure according to section 12 of this passport.
The vessel is recognized as suitable for work with the parameters specified in this passport.
Technical supervisor ____________ _________________________
(signature) (signature decryption)
Stamp (if available)
Head of the Quality Service ___________ _________________________
(signature) (signature decryption)
"____" __________________ 20__
14. Information about the location of the vessel
Name of the organization -owner | Location of the vessel | Installation date |
15. Person who provides good operating condition and safe work of the vessel
Number and date of the order of appointment | Position, surname, name and patronymic of the appointed person | Signature |
16. Information on installed fixture
Date | Name | Quantity, pieces | Nominal width, mm | Nominal pressure, MPa (kp/cm2)) | Material (grade, GOST (State standard) or technical guidance document ) | Installation location | Signature of the designated person for good operating condition and safe work of the vessel |
17. Other data on vessel installation
a) corrosive environment _____________________________________________________
b) anti-corrosive coating ______________________________________________________
c) thermal insulation _________________________________________________________
d) lining ___________________________________________________________________
e) scheme of the vessel connection to the installation (line)
__________________________________________________________________________
18. Information on the replacement and repair of the main elements of the vessel and fixtures
Inspection | Permitted pressure, MPa (kgf / cm2) | The date of the next inspection | |
Date | Results | ||
19. Record of inspection results
Date | Replacement and Repair Information | Signature of the person who conducted the work |
20. The vessel registration
The vessel registered as № ___ in ______________________________________________
(registration authority) _______________________________________________________
pages and _____________ drawings numbered and tied together in the passport
__________________________________________________________________________
__________________________________________________________________________
(position of the representative the signature of the person ensuring good condition and safe operation of the vessel)
Stamp (if available) "_____" _____________ 20__
| Annex 4 to order No 822 of the Minister for Investment and Development of the Republic of Kazakhstan, dated November 27, 2018 Document form |
Passport of the boiler (autonomous superheater, economizer)
1. General data
Name and address of the manufacturer | |
Year of manufacture | |
Type (model) | |
Name and purpose | |
Factory number | |
Estimated lifetime, years | |
Estimated resources, h | |
of a boiler | |
heating surface | |
outlet collector | |
superheater | |
Estimated number of starts | |
cold starting | |
hot startup |
2. Technical specifications and parameters
Calculated types of fuel and their calorific value MJ / kg, (kcal / kg) | |||
Starting fuel and its calorific value, MJ / kg, (kcal / kg) | |||
Calculated pressure, MPa (kgf / cm2) | |||
in a drum | |||
in the terminal header of superheater | |||
Calculated temperature of superheated steam (liquid), ° С | |||
Steam capacity, t / h (kg / s) | |||
Heating capacity, MJ / h (kcal / h) | |||
Thermal power, W | |||
Heating surface of a steam boiler, m2 | |||
Evaporative | |||
Superheater | |||
Intermediate superheater | |||
Economizer | |||
Heating surface of the boiler, m2 | |||
Volume, m3 | Steam boiler | natural-circulation | water with the maximum permissible level of water in the drum ** |
steam with the maximum permissible level of water in the drum | |||
steam with the maximum permissible level of water in the drum | |||
monotube | steam | ||
water | |||
Water boiler | |||
3. Data on safety valves (devices)
Type of safety valve | Quantity | Installation location | Valve section area, mm2 | Coefficient of steam consumption alpha_s or liquid alpha_l | Opening start pressure and opening start pressure range, MPa (kgf / cm2) |
1 | 2 | 3 | 4 | 5 | 6 |
Note. It shall be filled by the manufacturer of the boiler (autonomous superheater, economizer). For boilers, please specify the list of devices to protect against the increase in pressure (or temperature).
4. Water Level Indicator Data
Water Level Indicator type | Quantity | Installation location |
1 | 2 | 3 |
Direct action | ||
Remote action |
5. Data on main reinforcement
Name of reinforcement | Quantity | GOST (State Standard) or technical guidance document (grade) | Nominal width, mm | Nominal pressure, MPa (kp/cm2) |
Working parameters | Material of the body | Installation location | ||
Pressure, MPa (kp/cm2) | Temperature, °С | Grade | GOST or NTD | ||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
6. Data on the main equipment for measurement, control, alarm, regulation and
automatic protection
Name | Quantity | Type (grade) | GOST (State Standard) or technical guidance document |
1 | 2 | 3 | 4 |
Note. It shall be filled in by the manufacturer of the boiler (autonomous superheater, economizer) in case of equipment supply together with the boiler. In other cases, it shall be filled by the owner of the boiler.
7. Feedwater or circulation pumps
Pump type | Manufacturer | Quantity | Maximum allowable water temperature at the inlet to the feed pump,°С | Parameters | Pump drive type (steam, electric, etc.) | |
Nominal feed m / h3 | Pump head at nominal feed, MPa (kgf / cm2) | |||||
1 | 2 | 3 | 4 | 5 | 6 | 7 |
Note. It shall be filled by the manufacturer of the boiler (autonomous superheater, economizer) in case of supply of feed or circulation pumps together with the boiler. For power units of thermal power plants, it shall be filled by the owner of the boiler.
8. Data on the boiler main elements, made of sheet steel
Name (boiler shell, head or body, tube-sheet, flue tubes) | Quantity | Size, mm | Material | |||
Inner diameter | Wall thickness |
Length | Steel grade | GOST (State Standard) or technical guidance document | ||
1 | 2 | 3 | 4 | 5 | 6 | 7 |
Table continuation
Data on welding | Data on heat treatment | |||||
Welding type | Electrodes and welding wire (type, grade) | Method and control volume | Treatment type | Heat treatment temperature,°С | Soaking period | Cooling method |
8 | 9 | 10 | 11 | 12 | 13 | 14 |
9. Data on the boiler elements, made of pipes
Name (collector, pipe, pipeline, elbow, transition, assembly welded pipe elements) | Quantity | Size, mm | Material | |||
Outer diameter | Wall thickness | Length | Steel grade | GOST (State Standard) or technical guidance document | ||
1 | 2 | 3 | 4 | 5 | 6 | 7 |
Table continuation
Data on welding | Heat treatment data | |||||
Type | Electrodes and welding wire (type, grade, GOST(State Standard) or technical guidance document) | Method and control volume | Type | Heat treatment temperature, °С | Soaking period | Cooling method |
8 | 9 | 10 | 11 | 12 | 13 | 14 |
10 Data on fittings, covers, flat bottoms, transitions, flanges with fasteners (bolts, studs, nuts)
Name | Number | Dimensions, mm, or specification number | Material | |
Steel grade | GOST (State Standard) or technical guidance document | |||
1 | 2 | 3 | 4 | 5 |
Note. Fittings shall be indicated with an internal diameter of 36 mm and more.
11. The results of measurements of boilers' bodies, drums, collectors, which
were made of sheet steel or forgings
Name of the boiler element | Form number | Section number (after 1 m length) | Outer(inner) diameter | ||
Horizontal | Vertical (at an angle 90°) | Out of roundness, % | |||
1 | 2 | 3 | 4 | 5 | 6 |
Note: For drums with inner diameter less than 1500 mm and working pressure less than 6 MPa (60 kgf / cm2), this table shall not be required to be filled.
12. Manufacturer's conclusion
On the basis of carried out tests and trials, the following information shall be verified:
1. The elements of the boiler or boiler as an assembly are made according to the project-design documentation developed by project organization
________________________________________________________________________
(name of the organization-developer of the design documentation)
2. The elements of the boiler or boiler as an assembly have been tested and meet the above standards and technical documentation.
3. The elements of the boiler or boiler as an assembly have been subjected to trial pressure testing ____ MPa (kgf / cm2).
4. The pipe elements of the boiler have been subjected to measuring control for deviation from the size and shape and for permeability.
5. Elements of the boiler or boiler as an assembly are recognized as suitable for working with the parameters specified in this passport.
Technical Manager Head of Technical Quality Control of the Manufacturer
__________________________________ _______________________________________
(surname, name, patronymic (if any) (surname, name, patronymic (if any) signature, stamp)
"___" __________20__
The passport contains drawings of the longitudinal and transverse sections and a plan of the boiler indicating the main dimensions and calculations on strength of the boiler elements working under pressure: drums, collectors, pipes of heating surfaces and pipelines within the boiler, built-in separators of direct flow boilers, outer cyclones, desuperheaters, etc.
13. Data on boiler location
Name of the organisation | Boiler location (address of the owner) | Installation date |
1 | 2 | 3 |
14. A person ensuring proper condition and safe operation of the boiler
Number and Date of the Purpose order | Position, surname, name, patronymic (if any) | Date of the Rules knowledge check | Signature |
1 | 2 | 3 | 4 |
15. Information about installed reinforcement (during repair or reconstruction)
Name | Installation date | Quantity | Nominal width, mm, type, grade | Nominal pressure, MPa (kp/cm2)) | Material | Installation location | Signature of the person ensuring proper condition and safe operation | |
Grade | GOST or NTD | |||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
16. Replacement and Repair Information of the boiler parts, operating under pressure
Document date and number | Replacement and Repair Information | Signature of the person ensuring proper condition and safe operation |
1 | 2 | 3 |
Note: Documents confirming the quality of the newly installed (instead of worn-out) elements of the boiler, used in the repair of materials, electrodes, welding, are stored on a par with the passport.
17. Drawings of the boiler room (plan, cross-section and longitudinal section) and the
certificate of installation quality are attached to the passport
18. The results of the inspection
Inspection Date | The results of the inspection and signature of the person who conducted the inspection | Permitted pressure, MPa (kgf / cm2) | The date of the next inspection |
1 | 2 | 3 | 4 |
19. Registration
Boiler (autonomous superheater, economizer) registered as № _______
in________________________________________________________________________
(registered authority) certificate of registration attached to the passport)
In total _______
pages and _____________ drawings are numbered and tied together on _____ sheets and separate documents on _____ sheets according to the attached inventory.
_____________________________________ _______________
(position, surname, name, patronymic of the person, (signature)
providing security)
Stamp of the organisation (if available)
| Annex 5 to order No. 822 of the Minister for Investment and Development of the Republic of Kazakhstan, dated November 27, 2018 Document form |
Estimated type of fuel and its calorific value, MJ / kg (kcal / kg) | |
Type of furnace. Furnace heat release volume, MJ / (m3 x h) | |
Fuel consumption, m3 / h (t / h) | |
Type and characteristics of the furnace installation (burners) | |
Heating surface, m2 | |
volume, m3 | |
Data on the position of the lowest liquid level | According to the drawing № |
Steam boiler | |
Working pressure, MPa (kgf / cm2) | |
Design pressure, MPa (kgf / cm2) | |
Test pressure, MPa (kgf / cm2) | |
Nominal temperature of steam leaving the boiler, ° С | |
Nominal temperature of the liquid at the boiler inlet, ° С | |
Nominal steam capacity, t / h | |
Minimum allowed steam output, t / h | |
Maximum allowable steam output, t / h | |
Liquid boiler | |
Working pressure, MPa (kgf / cm2) | |
Design pressure, MPa (kgf / cm2) | |
Test pressure, MPa (kgf / cm2) | |
Nominal temperature of the liquid at the boiler inlet, ° С | |
Nominal temperature of the fluid leaving the boiler, ° C | |
Nominal heat output, kW | |
Minimum heat output, kW | |
Maximum heat output, kW | |
Minimum allowable flow rate of liquid, m3 / h | |
Maximum allowable flow rate of liquid, m3 / h | |
Maximum allowable hydraulic resistance of the boiler at the nominal output, MPa (kgf / cm2) | |
Minimum allowable pressure at nominal temperature, MPa (kgf / cm2) | |
Maximum allowable temperature of liquid at the boiler outlet, ° C |
Boiler passport 1. General data
Consumer name and address | |
Name and address of manufacturer | |
Order number of the boiler according to the manufacturer's numbering system | Year of manufacture 20__ |
Type and system | |
Heat conductor name | |
Form and constructive dimensions as per drawing |
2. Technical specifications and parameters 3. Data on safety valves
№ | Type of safety valves | Quantity | Installation location | Inside nominal diameter, mm | Cross-sectional area taken when calculating the capacity, mm2 | Coefficient of consumption of steam, gas alpha_s or liquid alpha_l | Opening start pressure and opening start pressure range, MPa (kgf / cm2) | Passport number (certificate) |
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
4. Liquid Level Indicator Data
№ | Level indicator type | Indicators number | Installation location | Valid operating parameters | Number of the Passport (certificate) | |
Pressure, MPa (kgf / cm2)) | Temperature, °С | |||||
1 | 2 | 3 | 4 | 5 | 6 | 7 |
Direct action | ||||||
Remote action | ||||||
5. Data on main reinforcement
№ | Name of reinforcement and its position number on the drawing | Quantity | Standard Designation | Inside nominal diameter, mm | Nominal pressure, MPa (kp/cm2) | Working parameters | Material of the body | Number of the Passport (certificate) | ||
Pressure, MPa (kgf / cm2)) | Temperature, °С | Grade | Standard Designation | |||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 |
6. Type and basic data on the equipment supplied with the boiler for measuring,
control, alarm, regulation and automatic protection
7. Data on heat carrier
Name of the heat carrier (chemical formula or manufacturer) | |
Maximum allowable application temperature, ° С | |
Auto-ignition temperature in open space, ° С | |
Solidification temperature, ° C | |
Boiling point or initial boiling point at 0.1013 MPa (1 kgf / cm2), ° С | |
Heat of vaporization, kJ / kg | |
Viscosity within the application temperature, Pa x s | |
Lower limit of explosive concentration at 0.1013 MPa (1 kgf / cm2), ° С | |
The change (curve) of the boiling point depending on the pressure | |
Data on the physical-chemical properties that have a harmful effect on the human body | |
Other data affecting the safe operation of the boiler (for example, corrosion activity, etc.) |
8. Feeding or circulating pumps of the heat carrier
№ | Pump type | Pumps quantity | Maximum and minimum allowable temperature at the pump inlet, ° С | Parameters | |
Nominal feed, m3 / h | Pump head at nominal feed MPa (kgf / cm2) | ||||
1 | 2 | 3 | 4 | 5 | 6 |
9. Data on the main and additive materials used in the manufacture of elements for
boilers working under pressure
№ | Name of the element | Drawing number and element position | Material | Melting or batch number | Certificate number and dat, name of organization that issued it | Data on mechanical tests by certificate | ||||
Grade | Standard designation | At temperature 20°С | ||||||||
sigma _0,2 MPa (kgf / mm2) | sigma _в, MPa (kgf / m2) | delta_ 5,% | psi, % | |||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 |
Table continuation
Data on mechanical tests by the certificate | Chemical composition | Additional data (ultrasonic testing, hardness test, initial heat treatment condition) | ||||||||
At temperature 20°С | At design temperature of the wall | |||||||||
The bending angle and the diameter of the mandrel or other technological tests | Impact strength, (40), j / cm2 (kgf·m / cm2) | |||||||||
Before aging | After aging | Sample type | sigma(t)_0,2, MPa | sigma_n, 100 000 MPa | sigma_DP, MPa (kgf / mm2), t, | |||||
12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 |
Note. Designations: sigma_0,2 - yield strength at 20 ° С; Sigma_v - tensile strength at 20 ° C; sigma_5 - tensile breaking strength; psi - relative narrowing; sigma (t) _0.2 yield strength at temperature t; Sigma_n - technical creep limit at temperature t for 100,000 h; Sigma_DP is a technical limit of long-term strength at temperature t per 100,000 h.
10. Measurement chart for drums, casings and collectors made of sheet steel
№ | Name | Number | Diameter | Edge offset of welded butt joints | ||||
sketch | section | nominal (outer or inner), mm | permissible deviation, % | measured deviation, % (+-) | ||||
longitudinal | ||||||||
permissible | measured | |||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | |
Table continuation
Edge offset of welded butt joints | Out-of-roundness, % | Deviation of the longitudinal section profile, mm | Out of flat, mm | ||||
circular | permissible | measured | |||||
permissible | measured | permissible | measured | permissible | measured | ||
9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 |
Note. The sketch of the element is attached
11. The results of tests and control of welded joints
№ | Name of the element and number of the drawing, sketch (with indication of connections for which control connections were made | Certificate number and date | Mechanical tests | Metallographic analysis |
Welder’ | |||||||
Welded joint | Weld metal | Evaluation | ||||||||||
sigma _в, MPa (kgf / mm2) | Impact strength, (40), j / cm2 (kgf·m / cm2) | Sample type | Diameter of sending and angle bend | sigma _в, MPa (kgf / mm2) | delta_5, % | Number and Date of macro or micro research document | Evaluation | |||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 |
Notes: 1. The sketches shall be attached (if necessary) indicating the location of welded joints, micrographs of structures with a description of the latter.
2. When replacing the test of welded joints of pipes for impact strength by a test for flattening or bending, the results shall be entered into the "Impact strength" chart.
3. In the "Evaluation" charts, the reference shall be made to the relevant regulatory and technical documentation.
12. Data on non-destructive testing of welded joints
№ | The name of the element and the number of drawing (sketch) | Method of control | Volume of control | Detected defects | Evaluation | |
1 | 2 | 3 | 4 | 5 | 6 | 7 |
13. Other tests and studies 14. Data on heat treatment
№ | Name of the element | Number of drawing | Number and Date of certificate of heat treatment | Grade of material | Type of heat treatment | Heating rate,°C/h | Heat treatment temperature,°С | Soaking time, h | Cooling rate, °C |
Cooling method |
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 |
15. Other data 15.1. The results of hydraulic tests
№ | Name of the element | Test pressure, MPa (kp/cm2) | Soaking time, min | Water temperature,°С | Date | Evaluation |
1 | 2 | 3 | 4 | 5 | 6 | 7 |
Note. When conducting a hydraulic test after installation at the boiler installation site, the test report shall be drawn up by the organization that conducted the test and shall be attached to the passport.
15.2. Data relating to devices for heat carrier extinguishing in case of its ignition
15.3. Data on the device cooling the furnace in the event of an accident
16. Manufacturer Conclusion
On the basis of carried out trials and tests, the following information shall be verified:
1. The elements of the boiler or boiler as an assembly are made according to the project-design documentation developed by project organization
__________________________________________________________________________
(name of the organization-developer of the design documentation)
2. The elements of the boiler or boiler as an assembly have been tested and meet the above standards and technical documentation.
3. The elements of the boiler or boiler as an assembly have been subjected to trial pressure testing ____ MPa (kgf / cm2).
4. The pipe elements of the boiler have been subjected to measuring control for deviation from the size and shape and for permeability.
5. Elements of the boiler or boiler as an assembly are recognized as suitable for working with the parameters specified in this passport.
Technical Manager Head of Technical Quality Control
_________________________________ ________________________________________
(surname, name, patronymic (if any) (surname, name, patronymic (if any) signature, stamp)
"___" __________20__
The passport contains drawings of the longitudinal and transverse sections and a plan of the boiler indicating the main dimensions and calculations on strength of the boiler elements working under pressure: drums, collectors, pipes of heating surfaces and pipelines within the boiler, built-in separators of direct flow boilers, outer cyclones, desuperheaters, etc.
17. Data on boiler location
Name of the organisation | Boiler location (address of the owner) | Installation date |
1 | 2 | 3 |
18. A person ensuring proper condition and safe operation of the boiler
Number and Date of the Purpose order | Position, surname, name, patronymic (if any) | Date of the Rules knowledge check | Signature |
1 | 2 | 3 | 4 |
19. Information about installed reinforcement (during repair or reconstruction)
Name | Quantity | Nominal width, mm, тип, марка | Nominal pressure, MPa (kp/cm2)) | Material | Installation location | Signature of the person ensuring proper condition and safe operation | |
Grade | GOST (State Standard) or technical guidance document | ||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
20. Replacement and Repair Information of the boiler parts, operating under pressure
Date and number of the document | Replacement and Repair Information | Signature of the person ensuring proper condition and safe operation |
1 | 2 | 3 |
Note: Documents confirming the quality of the newly installed (instead of worn-out) elements of the boiler, used in the repair of materials, electrodes, welding, shall be stored on a par with the passport.
21.Drawings of the boiler room (plan, cross-section and longitudinal section)
and the certificate of installation quality shall be attached to the passport
22. The results of the inspection
Inspection Date | The results of the inspection and signature of the person who conducted the inspection | Permitted pressure, MPa (kgf / cm2) | The date of the next inspection |
1 | 2 | 3 | 4 |
23. Registration
Boiler (autonomous superheater, economizer) registered as № _______
in________________________________________________________________________
(registered authority)
_______pages and drawings numbered and tid together in the passport on _____ sheets and separate documents on _____ sheets according to the attached inventory.
_____________________________________ _______________
(position, surname, name, patronymic of the person, (signature)
providing security)
Stamp of the organisation (if available)
| Annex 6 to order No. 822 of the Minister for Investment and Development of the Republic of Kazakhstan, dated November 27, 2018 Document form |
Pipeline passport
registration number _________________________________________________________
Name and address of the pipeline owner’s organization
__________________________________________________________________________
Purpose of the pipeline _______________________________________________________
Workspace ________________________________________________________________
Operating environment parameters:
pressure, MPa (kgf / cm2) ____________________________________________________
temperature, ° С ____________________________________________________________
Estimated lifetime, years * ____________________________________________________
Estimated resource, h * _______________________________________________________
Estimated number of starts ____________________________________________________
The list of schemes, drawings, certificates and other documents for manufacture
and installation of the pipeline, submitted during registration
_________________________________________________________________________
Stamp location (if available) __________________________________________________
Signature of the organization technical management (pipeline owner)
"___" __________ 20__ ________________________________________
* Shall be filled according to the project organization information.
The person who provides good condition and safe operation of the pipeline
Number and Date of the Purpose order |
Position, surname, name, patronymic | Date of the knowledge test of the boiler inspection rules | Signature of the Responsible Person |
1 | 2 | 3 | 4 |
Records of the pipeline repair and reconstruction
Date of the record | The list of works carried out during the repair and reconstruction of the pipeline; Date of carrying out | Signature of the Responsible Person |
1 | 2 | 3 |
Records of pipeline inspection results
Date of the inspection | Inspection results | The date of the next inspection |
1 | 2 | 3 |
in total _______pages and drawings _____ are numbered and tied together on ____________sheets
________________________________________________________________________
(position of the registering person and his signature)
Stamp of the organisation (if available)
"___" ____________ 20__ .
| Annex 7 to order No. 822 of the Minister for Investment and Development of the Republic of Kazakhstan, dated November 27, 2018 Document form |
Crane passport
The passport shall be published in a rigid cover on sheets of format 210 х 297 mm
Passport format of the printing edition shall be 218х296 mm
Passport cover
__________________________________________________________________________
(crane name)
__________________________________________________________________________
(crane index) passport*
__________________________________________________________________________
(passport designation)
* This passport shall be a model, on the basis of which the manufacturer must compile a passport for the type of cranes produced by him according to the regulatory documentation of the parent organization, including the list of information contained in this sample, only those that relate to this type of crane. If necessary, the passport shall include additional information characterizing the specificity of the produced crane. The passport shall be filled in the State and Russian languages.
Title page |
Place of the trademark (emblem) of the enterprise
__________________________________________________________________________
(name of manufacturer)
__________________________________________________________________________
(name, type of crane)
__________________________________________________________________________
(crane index) passport
__________________________________________________________________________
(passport designation)
__________________________________________________________________________
(registration number)
When transferring the crane to another owner or renting the crane with the owner’s functions transfer, this passport shall be transferred along with the crane.
Back title page |
Attention of the crane owner!
1. The owner of the crane shall always have a passport on hand or it shall always be kept in the organization (at the enterprise, in the cooperative, joint-stock company, partnership, private person) that has received the land for rent, together with the functions of the owner.
2. The crane operating permit shall be obtained in the manner prescribed by the Rules for Construction and Safe Operation of Cranes.
3 _______________________________________________________________________
(other information that requires special attention of the crane owner)
page. 1 |
A place
for drawing a general view of the crane
in working position
with basic dimensions indicating
format 210 х 297 (218 х 290) мм |
1. General information
1.1. Manufacturer and its address ______________________________________________
1.2. Type of crane ___________________________________________________________
1.3. Crane index ____________________________________________________________
(indicate its execution)
1.4. Factory number _________________________________________________________
1.5. Year of manufacture _____________________________________________________
1.6. Purpose of the crane ______________________________________________________
__________________________________________________________________________
1.7.Classification Group (mode) of the crane ______________________________________
1.7.1. Classification Group (mode) of mechanisms: ________________________________
main hoist _________________________________________________________________
auxiliary hoist ______________________________________________________________
change in radius ____________________________________________________________
crane movement ___________________________________________________________
trolley movement ___________________________________________________________
crane swing _______________________________________________________________
1.8. Type of drive ___________________________________________________________
(for jib self-propelled cranes indicate the type of drive mechanism
movement and mechanisms located on the turntable)
1.9. Environment in which the crane can be operated:
temperature ____ ° C.
relative humidity ____________________________________________________________
explosion hazard ____________________________________________________________
fire hazard _________________________________________________________________
Other characteristics of the environment as needed _________________________________
1.10. Permissible wind speed, m / s:
for working conditions (including wind gusts), the corresponding threshold
actuation of the anemometer installed on the crane )________________________________
for the working condition of the crane, not equipped with an anemometer,
at a height of 10 m __________________________________________________________
for the idle state of the crane at a height of 10 m ___________________________________
__________________________________________________________________________
(for modular cranes, data for specific versions shall be given)
1.11. Permissible slope of the site for the installation of a boom of self-propelled
crane,% (degrees):
when working with outriggers _________________________________________________
when working without outriggers
1.12. Requirements for the site on which the movement of a crane with a cargo shall be allowed:
pressure on the ground (specific), Pa (kg / cm2) ___________________________________
slope,% (degrees) ___________________________________________________________
1.13 Limiting the simultaneous execution of work operations
__________________________________________________________________________
__________________________________________________________________________
1.14. Electric current, voltage and number of phases:
power circuit _______________________________________________________________
control circuit ______________________________________________________________
working light circuit _________________________________________________________
repair lighting circuit ________________________________________________________
2. Main technical data and characteristics of the crane
2.1. Main characteristics of the crane *:
maximum lifting capacity of the main hoist, t
__________________________________________________________________________
maximum lifting capacity of the auxiliary hoist, t
__________________________________________________________________________
lifting capacity at maximum boom reach, t _______________________________________
maximum load moment, m ____________________________________________________
maximum height of the hoist, m ________________________________________________
lifting height at maximum reach m ______________________________________________
maximum lowering depth, m __________________________________________________
maximum boom reach, m _____________________________________________________
boom reach with maximum load capacity, m ______________________________________
minimum boom reach, m _____________________________________________________
crane span, m ______________________________________________________________
cantilever outreach, m _______________________________________________________
* For modular cranes, the data shall be provided for specific versions,
for jib self-propelled cranes - for the main boom.
2.2. Load-lifting characteristics (compiled for all combinations of work conditions of the crane, which are provided for its operation)
Load-lifting characteristics
Place for tables, graphs and diagrams of the crane load-lifting characteristics
High-altitude characteristics
Place for tables, graphs and diagrams of the crane lift heights
2.2.1. Maximum weight of the load with which the boom section extension shall be allowed
, t (boom design shall be indicated : telescopic, telescopic
with extension, with mechanical extension, as well as working on outriggers or without them)
__________________________________________________________________________
__________________________________________________________________________
2.2.2. The maximum mass of the load with which a movement of the self-propelled boom crane shall be allowed, t (indicate state of the site, movement speed,
boom position relative to the axis of motion) ______________________________________
2.3. Geometric parameters of the crane:
base, m ___________________________________________________________________
outrigger base, m ___________________________________________________________
rut, m ____________________________________________________________________
tail radius, m ______________________________________________________________
(shall be indicated when the counterweight is in pushed-in or pulled-out position)
turning radius, m ___________________________________________________________
smallest radius of curvature of the curved section of the rail track, m
__________________________________________________________________________
__________________________________________________________________________
Place for a crane scheme and tables with values of basic crane dimensions and
parameters of its maneuverability *
* it shall be compulsorily performed for jib self-propelled cranes.
2.4. Speed _________________________________________________________________
(for mechanisms with multiple speed,
__________________________________________________________________________
indicate all their values or the changes range )
Speed of lifting, lowering and landing of a load, m / s (m / min)
Parts of line | Speed of the main lift | Speed of auxiliary lift | ||||
nominal | increased** | landing | nominal | increased** | landing | |
** Specify the conditions under which work with the increased speed shall be allowed (or ensured)
Traveling speed, m / s (m / min or km / h):
crane with a load on the hook ________________________________________________
crane without load (working) _________________________________________________
transport speed (under its own power) __________________________________________
(indicate speed range ________________________________________________________
from min to max)
crane transport (in tow) _______________________________________________________
cargo trolley with a load of maximum weight _____________________________________
extension / retracting of boom section ___________________________________________
changes of handling radius(average) ____________________________________________
rotational speed rad / s (rpm) __________________________________________________
(indicated for all implements of working equipment)
2.5. Time for full change of handling radius (for main boom):
from min to max, с (min) _____________________________________________________
from min to max, с (min) _____________________________________________________
2.6. Swing angle, rad (degree) _________________________________________________
2.7. Gradeability, rad (degree) _________________________________________________
(shall be indicated for all options
__________________________________________________________________________
of transportation or their range)
2.8. Place of control: _________________________________________________________
when working ______________________________________________________________
during installation and testing __________________________________________________
when moving a jib self-propelled crane:
in operation ________________________________________________________________
in transport mode ___________________________________________________________
on outriggers _______________________________________________________________
2.9. Control method (indicate control methods: mechanical,
electric, hydraulic, pneumatic, etc., as applied to a
specific mechanism or group of mechanisms) _____________________________________
2.10. The method of current lead to the crane and mechanisms _______________________
2.11. Stability characteristics __________________________________________________
Load moment, kN·M (m·m) | Load stability | Own stability |
Holding Mu, * (during outreach), m |
* The value of the moments characterizing the load and its own stability shall be indicated for the working equipment and the position of the boom (outreach) M, when the ratio of moments is closest to 1 (one).
2.12 Mass of the crane and its main parts, t:
the constructive mass of the crane (for a jib self-propelled crane shall be indicated
with main boom) ____________________________________________________________
crane mass total (for a jib self-propelled crane shall be indicated with the main
boom in a full ready state) ____________________________________________________
Counterweight mass _________________________________________________________
Ballast mass _______________________________________________________________
Mass of the main crane assembly parts transported separately
__________________________________________________________________________
Weight of crane in transport position ____________________________________________
2.13. Estimated wheel load on the rail, kN (tf) _____________________________________
2.14.Load of chassis axis on the base in transport position
Execution of crane | Load, kN (ts) | ||
total | front axis | rear axis | |
2.15. Average ground pressure, Pa (for crawler cranes)
_____________________________________________________________
2.16. Other information as needed (for example, data on metal,
ballast drawings, etc.)_________________________________________
3. Technical data and characteristics of assemblies and parts
3.1. Engines of power plants and mechanisms
3.1.1. Internal combustion engines (parameter values at sea level);
appointment ________________________________________________________________
type and symbol _____________________________________________________________
rated power, kW (hp) _________________________________________________________
rotating frequency, rad / s (rpm) _________________________________________________
maximum torque, N · m (kgf · m) _______________________________________________
rotating frequency rad / s (rpm) _________________________________________________
specific fuel consumption, g / kV · h _____________________________________________
starter: type and symbol _______________________________________________________
power, kW (HP) _____________________________________________________________
air filter type _______________________________________________________________
fuel tank capacity, l __________________________________________________________
rechargeable batteries: type and symbol __________________________________________
voltage, P __________________________________________________________________
nominal capacity, ___________________________________________________________
quantity ___________________________________________________________________
specific energy consumption per hour of crane operation, kWh / h _____________________
__________________________________________________________________________
connection to the engine with transmission:
type ______________________________________________________________________
designation ________________________________________________________________
hour meter, designation _______________________________________________________
3.12. Generators and electric motors
Parameters | Electric motors of the power plant | Generators | Electric drive mechanism |
Purpose(mechanism on which the engine is installed) |
3.1.3. Total rated power of electric motor, kW
_______________________________________________________________
3.1.4. Hydraulic pumps and motors
Parameters | Hydraulic pump | Hydraulic motors |
Purpose |
3.1.5. Hydraulic cylinders:
Purpose
__________________________________________________________________________
Quantity __________________________________________________________________
Type and symbol ___________________________________________________________
Hydraulic cylinder diameter, mm _______________________________________________
piston stroke, m _____________________________________________________________
force, kN (ts) _______________________________________________________________
nominal pressure of working fluid - discharge pressure, Pa (kgf / cm2)
__________________________________________________________________________
fluid grade _________________________________________________________________
3.2. Schemes _______________________________________________________________
3.2.1. Electrical schematic diagram
Place for the scheme
3.2.1.1. List of electrical equipment elements
Designation on scheme | Name and brief technical description | Type | Quantity | Note |
3.2.1.2. Electric wiring diagrams
Place for the diagram
3.2.2. Hydraulic circuit diagram
Place for the scheme
3.2.2.1. List of hydraulic equipment
Designation on scheme | Name and brief technical description | Type | Quantity | Note |
3.2.3. Pneumatic schematic diagram
Place for the scheme
3.2.3.1. List of elements of pneumatic equipment
Designation on scheme | Name and brief technical description | Type | Quantity | Note |
3.2.4. Kinematic scheme (the kinematic scheme shall specify the installation of bearings, a list of which shall be issued as a specification for the scheme)
Place for the scheme
3.2.4.1. Characteristics of gear trains
Position number on scheme | Designation in the drawing | Name of details | Unit, mm | Teeth quantity | Material, grade | Heat treatment (hardness of teeth) |
3.2.4.2. Characteristics of chain sprockets
Position number on scheme | Designation in the drawing | Name of details | Unit, mm | Teeth quantity | Material, grade | Heat treatment (hardness of teeth) |
3.2.4.3. Characteristics of reduction gearboxes
Position number on scheme | Name, type | Designation in the drawing | Gear ratio |
3.2.4.4. Characteristics of the brakes:
the mechanism where the brake is installed ______________________________________
number of brakes ___________________________________________________________
type, system (automatic, controlled, normally open or closed,shoe brake, disk-shaped, etc.)
__________________________________________________________________________
diameter of brake pulley, disc, mm _____________________________________________
braking factor of margin:
of cargo winch ____________________________________________________________
of boom hoist _____________________________________________________________
brake drive:
type _____________________________________________________________________
tension,H _________________________________________________________________
progress of the executive body, mm _____________________________________________
brake path of the mechanism __________________________________________________
3.2.5. Schemes of reeving and characteristics of ropes and chains (schemes of reeving of cargo polyspasts for main and auxiliary hoists, polyspasts of boom hoists, jib, etc.; diagrams shall indicate the sizes of drums, blocks and methods of ropes and chains fastening)
Place for schemes
3.2.5.1. Characteristics of the ropes (completed according to the certificate of the rope manufacturer):
purpose of the rope (main, auxiliary hoist, boom, etc.)
__________________________________________________________________________
The rope design and designation of the standard___________________________________
diameter, mm ______________________________________________________________
length, m __________________________________________________________________
temporary resistance of wires to breaking, N / mm2 ________________________________
breaking strength of the rope as a whole, _________________________________________
estimated rope tension,kN ____________________________________________________
utilization factor (ultimate factor of safety):
estimated _________________________________________________________________
normative _________________________________________________________________
coating of the wire surface (ozh, g, s according to GOST (State Standard))
3.2.5.2. The characteristic of chains ( shall be filled under certificates of the enterprise -
manufacturer of the chain
chain purpose and designation on the scheme _____________________________________
chain design and designation of the standard ______________________________________
diameter (gauge) of a link or diameter of a roller, mm ______________________________
chain pitch, mm ____________________________________________________________
chain length, m _____________________________________________________________
breaking strength of the chain as a whole, ________________________________________
estimated rope tension,kN ____________________________________________________
coefficient of ultimate factor of safety:
estimated __________________________________________________________________
normative _________________________________________________________________
3.3. Load-gripping devices (shall be filled in by the certificates of the enterprise-
manufacturer )
3.3.1. Hooks: mechanisms ____________________________________________________
type (single-horned, double-horned, forged, lamellar, etc.)
__________________________________________________________________________
number of hook and designation of the standard
__________________________________________________________________________
rated load capacity, t _________________________________________________________
factory number (certificate, year of manufacture) __________________________________
image of the Technical Control Department stamp of the crane manufacturer
__________________________________________________________________________
3.3.2. Grab buckets:
type ______________________________________________________________________
bucket capacity, m3 _________________________________________________________
the type of materials for which transshipment the grapple is intended and their maximum
bulk mass, kN / m3 (ts / m3).
__________________________________________________________________________
weight of grapple, tons _______________________________________________________
mass of material to be scooped, t _______________________________________________
factory number _____________________________________________________________
image of Technical Control Department stamp ____________________________________
3.3.3. Cargo electromagnets:
type ______________________________________________________________________
current supply source:
type _____________________________________________________________________
power, kWt _______________________________________________________________
supply current:
type _____________________________________________________________________
voltage, V ________________________________________________________________
electromagnet mass, t ________________________________________________________
lifting force, kN (ts) _________________________________________________________
lifting materials:
chips _____________________________________________________________________
scrap metal ________________________________________________________________
cast iron ingots _____________________________________________________________
maximum temperature of the lifted load, ° С _______________
factory number _____________________________________________________________
image of TCD stamp _________________________________________________________
3.3.4. Other load gripping devices (spreaders, automatic grippers, etc.)
3.4. Devices, safety devices and signaling devices. Safety
Equipment
3.4.1. Limit switches *
Type: lever spindle, etc. (electrical circuit) | Mechanism with which the switch is functionally connected (Installation location) | Distance from the crane load-lifting equipment, trolley up to the stop at the time of engine shutdown (m, deg, etc.) | Blocking | Quantity | Position number on the schematic electrical diagram |
* For jib self-propelled cranes, the table shall be filled with all types and versions of the working equipment supplied with the crane.
3.4.2. Load-lifting limiter:
mechanisms disabled by the limiter ____________________________________________
designation (grade, type, modification) and serial number __________________________
system ___________________________________________________________________
maximum overload point at which ______________________________________________
limiter is triggered,% ________________________________________________________
availability of sound, light warning signalling
__________________________________________________________________________
overload at which the warning signal is activated
__________________________________________________________________________
3.4.3. Security contacts
Installation location (cabin, remote control, weathervan frame, etc.) | Type | Purpose | Position number on the schematics electrical diagram |
3.4.4. Stops and buffers:
mechanisms which
restrict movement ___________________________________________________________
of support stops construction (rigid, spring, hydraulic, etc.)
__________________________________________________________________________
maximum stroke, mm ________________________________________________________
(for spring hydraulic and other moving structures)
__________________________________________________________________________
Installation location _________________________________________________________
of the buffers:
construction (rigid, spring, hydraulic, etc.)
__________________________________________________________________________
maximum stroke, mm (for spring hydraulic and etc. buffers)
__________________________________________________________________________
3.4.5. Other safety devices
Name | Type, grade, drive method | Purpose |
DPC (device of crane protection against dangerous voltage) |
3.4.6. Indicators
Name | Type | Purpose |
Load-lifting and radius indicator |
3.4.7. Signal and communication devices
Name | Type, designation, device system | Purpose, trigger conditions |
Radio station |
3.5. Cabins:
location ___________________________________________________________________
purpose ___________________________________________________________________
type, constructive type (open, closed, and so on. n.)
__________________________________________________________________________
number of seats _____________________________________________________________
type, characteristic of glazing __________________________________________________
insulation characteristic (thermal, sound insulation, etc.) ____________________________
characteristics of microclimate systems in the cabin
(ventilation, heating, air conditioning, etc.) _______________________________________
characteristic of a seat ________________________________________________________
other equipment (wipers, fire extinguishers, etc.)
3.6. Data on the metal of the main elements of the crane metalwork
(filled in by certificates of the manufacturer of the material)
Name and designation of angles and elements | Type, thickness of metal, standard | Material grade, category, group, strength class | Material grade standard | Certificate number |
4. Document of Acceptance (certificate)
Crane ___________________________________________________________________
(name, type, index)
Serial number _____________________________________________________________
manufactured in accordance with technical standards _______________________________
The crane was tested according to the program ____________________________________
and recognized as suitable for operation with the parameters specified in the passport *
__________________________________________________________________________
Warranty period _________ months.
Service life at 1,5-shift work in the passport mode ______________ years
Resource before the first overhaul _____ hours
Stamp place _____________________
(signature)
* It shall be filled in cases when the manufacturer sends the crane in assembled form or if the company makes a complete assembly of the crane.
5. Documentation supplied by the manufacturer
5.1. Documentation included in the crane passport:
1) installation diagram of the ballast and counterweight with an indication of permission by the mass and the deviation of the plates gravity center, precautionary coloring and inscriptions applied to the plates;
2) drawings of ballast and counterweight.
5.2. The documentation supplied with the crane passport:
1) the passport (instruction) of the load-lifting limiter (load moment) and the scheme of its action;
2) a passport (formular) and instructions for installation and operation of the device recording parameters of the crane;
3) vehicle chassis passport;
4) passport of the internal combustion engine;
5) passport (instructions) of equipment and safety devices ;
6) instruction manual of the crane;
7) crane installation manual;
8) instructions for the rail track installation;
9) an album of drawings of wearing parts;
10) a list of spare parts, tools and accessories;
11) an album of electrical drawings (if necessary);
12) other documents (if necessary).
Data on the crane location*
The name of the enterprise (organization) - the owner of the crane or surname and initials of the private person | The crane location (address of the owner) | Installation date |
* At least 2 pages.
Information on appointment of engineering and technical workers responsible for maintaining the crane in good condition*
Number and Date of the appointment order or contract with the organization | Surname, initials | Position | Number and validity of the certificate | Signature |
* At least 5 pages.
Information on the repair of metal structures, replacement of mechanisms, ropes, load-gripping body *
Date | Information on the nature of repair and replacement of elements of the crane | Data on acceptance of the crane from repair (Date, document number) | Signature of the technical engineer responsible for the maintenance of the crane in good condition |
* At least 6 pages.
Note: Documents confirming the quality of the newly installed mechanisms, ropes and other elements of the crane, as well as the materials used in the repair (metal rolling, electrodes, welding wire, etc.) and the conclusion on the quality of welding, shall be stored along with the passport.
Record of the results of the technical inspection*
Date of inspection | Results of inspection | The date of the next inspection (partial and full) |
* At least 32 pages.
Note: In the same section, the results of a special inspection of a crane that has spent a standard service life (technical resource) are recorded.
Registration
(separate page)
Crane is registered as № _______
in________________________________________________________________________
(registered authority)
In total, ________________ pages has been numbered_______ _______sheets tied together in the passport
Including the drawings on _____ sheets
Stamp of the organisation (if available) ____________________
(signature, position)
________________ ____________________
(Date) (surname, initials of the registrant)
| Annex 8 to order No. 822 of the Minister for Investment and Development of the Republic of Kazakhstan, dated November 27, 2018 Document form |
Passport of the elevator
Permission to use the elevator from "___" _____________ № _______________________
issued by __________________________________________________________________
(name of issuing authority)
1. General information
Manufacturer (supplier) | ||||
Type and model of elevator | ||||
Factory number | ||||
Month and year of manufacture | ||||
Allowable temperature (minimum and maximum) (° C) in: | ||||
Environment in which the elevator can be operated (relative humidity, dust saturation, aggressive, explosive, fire hazardous) | ||||
Regulatory documents, according to which the elevator is made (Rules, GOST (State Standard), regulatory documents, etc.) | ||||
Assigned lifetime | ||||
Rated load capacity, kg | ||||
Number of passengers (max) | ||||
Nominal speed of the moving cabin | ||||
Cabin speed in "revision mode", m / s | ||||
Control system | ||||
Number of stops | ||||
The number of the elevator shaft doors | ||||
Hoisting height, m | ||||
Electrical circuits | Kind of current | Voltage, V; (±) | Frequency, Hz | |
On the elevator introduction device | ||||
Power circuit: | ||||
Control circuit | ||||
Lighting circuit for | ||||
Alarm circuit | ||||
2. Main technical data and characteristics of elevator equipment
1. Winch
Type (geared, gearless, with traction sheave, with friction pulley, winding drum, with an asterisk) | |
Serial number | |
Year of manufacture | |
Gear ratio | |
Center distance of transmission, mm | |
Rated torque at the output shaft, Nm | |
Diameter of leading body, mm | |
Diameter of the side block mm | |
Weight, kg |
2. Brake
Type (shoe, disc, cone-, etc.) | |
Diameter of brake pulley (disk, drum), mm | |
Braking torque, N / m |
3. Electric motors
Purpose | Electric motor | |
of winch | of door drive | |
Type | ||
Kind of current | ||
Voltage, V | ||
Rated current, A | ||
Frequency Hz | ||
Power, kWt | ||
Permissible overheating of the motor windings (° C) (insulation class) | ||
Rotation frequency, rpm | ||
Duty cycle (%) | ||
Inclusions per hour | ||
Execution (normal waterproof, dustproof, marine, etc.) indicating the degree of protection | ||
Weight, kg | ||
4. Shaft doors:
Construction (swing, sliding, combined, single, double or multi-flaps) | |
The size of the doorway in the light (width x height), mm | |
Opening / closing method (manual, semi-automatic, automatic) |
5. Cabin
Internal dimensions, mm | |
Door construction (hinged, sliding, single, double or multi-flaps) | |
The method of opening or closing doors (manual, semi-automatic automatic) | |
Door drive (electric hydraulic, pneumatic, spring, etc.) | |
Cabin type (through passage, not through) | |
Weight, kg |
6. Counterweight
Weight, kg (assembled) |
7. Traction and counterbalancing elements
Name | Traction elements | Counterbalancing elements | ||
Cabin | Counterweight | Stopper | ||
Kind (rope, chain etc.) | ||||
Type (filled in according to the documentation of the traction element manufacturer) | ||||
Construction (filled in according to the documentation of the traction element manufacturer) | ||||
Symbol | ||||
Diameter, pitch, dimensions, mm | ||||
Number of items, pcs | ||||
The length of one element, including the length required for fastening, m | ||||
Breaking strength (breaking load), H | ||||
Reserve strength ratio (for traction elements) | ||||
3. Safety devices
8. Mechanical devices
Name and characteristics | Cabin | Counterweight | |
Catchers | Type (sharp, sharp with shock-absorbing way, smooth braking, designation | ||
Powered by(speed limiter,a device triggered by slack of all traction ropes) | |||
Speed limiter | type (centrifugal, pendulum and etc.) designation | ||
Speed of the cabin(counterweight) at which the speed limiter is activated, m / s | |||
Maximum | |||
Buffer | Type (fixed stop, energy-storage type, energy-dispersive etc.) | ||
Height in free state, mm | |||
Quantity, pieces | |||
9. Electrical safety devices installed in the elevator
Cabin Level Control: | |
Control of the shaft door closing | |
Automatic lock control of the shaft door | |
Control of the closing of the shaft door leaf that is not equipped with a lock | |
Control of the shaft’s emergency door closing | |
Control of closing the door for maintenance in the shaft | |
Control of the inspection hatch closing in the shaft | |
Control of closing the cabin door | |
Control of shaft door closing | |
Control on cabin speed limiter actuation | |
| |
To stop the elevator (switch, "Stop" button) | |
| |
Control of breakage or relative movement of traction elements | |
Control on break or slack of the rope in the speed limiter | |
Tension control of the balancing ropes | |
Monitoring the device operation on limiting the tension device's surge of the balancing ropes | |
Control on accession of the removable device for manual movement of the cabin (the position of the removable steering wheel) | |
Control on return of energy-dispersive type buffer to its original position | |
Disconnection of control circuits from the lift shaft | |
Disconnection of control circuit from the lift pit | |
Disconnection of control circuits from the block room | |
Monitoring the position of the service platform | |
Blocking device position control |
10. The list of documents attached to the elevator passport
The title of document | Document designation | Number of pages |
Installation drawing | ||
Schematic diagram with a list of elements | ||
List of operational documents |
| Annex 9 to order No. 822 of the Minister for Investment and Development of the Republic of Kazakhstan, dated November 27, 2018 Document form |
Passport of the lift
Title page
Place of the trademark (emblem) of the enterprise
Country ___________________________________________________________________
__________________________________________________________________________
(name of manufacturer)
__________________________________________________________________________
(name, type of lift()
__________________________________________________________________________
(lift index)
passport __________________________________________________________________
(passport designation)
Registration number ________________________________________________________
When transferring the lift (skylift) to another owner or renting the lift with the owner’s functions transfer, this passport shall be transferred along with the lift.
Attention of the lift owner!
1. A passport shall be kept at all times with the owner of the lift or in the organization (at the enterprise, cooperative, joint-stock company, partnership, private person) who has received the lift for rent, together with the functions of the owner.
2.1. ____________________________________________________________________
_______________________________________________________________________
2.2. ____________________________________________________________________
_______________________________________________________________________
3. _____________________________________________________________________
(other information that requires special attention of the lift owner)
List of documentation supplied with the crane passport
Document name | Document designation | Number of pages |
Technical description and instruction manual of the lift | ||
Technical passport | ||
The user manual of the car | ||
Album of the fast wearing parts | ||
SPTA Set List | ||
1. General data
1.1. Enterprise-manufacturer | |
1.2. Type of the lift | |
1.3. Factory number | |
1.4. Year of manufacture | |
1.5. Purpose of the lift | |
1.6. Design of the working equipment | |
1.7. Design of the undercarriage | |
1.8. Type of drive | |
1.9. Environment where a lift can operate: | |
1.10. Permissible wind speed at a height of 10 m: | |
2. Main technical data and characteristics of assembly units and parts 2.1 Engines of power plants. Engines (engine) of internal combustion
2.2. General data
2.1.1. Load capacity, kg * (N) | |
2.1.2. Working lifting height, m * | |
2.1.3. Radius, м* | |
2.1.4. Base, m | |
2.1.5. Front and rear wheel track, m | |
2.1.6. Ground clearance, m | |
2.1.7. Minimum turning radius, m | |
2.1.8. The maximum slope which is overcome by a lift,% | |
2.1.9. Maximum transport speed of the lift movement, m / s (km / h) | |
2.1.10. Support contour, m | |
2.1.11. Time of lifting an elevator cradle to the greatest height, | |
2.1.12 Maximum rotational speed of the turning part, s-1 (rpm) | |
2.1.13. Angle of rotation, deg. | |
2.1.14. Place for control | |
2.1.15. Control method (electric, hydraulic) | |
2.1.17. Control fuel consumption mode: | |
2.1.18. Stability coefficient | |
2.1.19. Weight of the lift, kg | |
* The lift service area shall be given in the passport.
2.3 Rechargeable batteries
3.2.1. Type and symbol | |
3.2.2. Voltage, V | |
3.2.3. Nominal capacity, f | |
3.2.4. Number | |
3.4. Electric motor (electric motors)
3.3.1 Purpose | |
3.3.2. Type and symbol | |
3.3.3. Kind of current | |
3.3.4. Voltage, V | |
3.3.5. Rated current, A | |
3.3.6. Frequency, Hz | |
3.4. Hydraulic pumps and motors
3.4.1. Purpose | |
3.4.2. Quantity, ps. | |
3.4.3. Type and symbol | |
3.4.4. Ultimate moment, N · m | |
3.4.5. Nominal pressure of working fluid – (discharge pressure), Pa (kgf / cm2) | |
3.4.6. Nominal production flow ( consumption) l / min) | |
3.5. Hydraulic cylinders:
3.5.1. Purpose | |
3.5.2. Quantity, ps. | |
3.5.3. Type and symbol | |
3.5.4. Rod diameter, mm | |
3.5.5. Piston stroke, mm | |
3.5.6. Force, kN (ts) | |
3.5.7. Nominal pressure of working fluid – (discharge pressure), Pa (kgf / cm2) | |
3.6. Steel ropes
3.6.1. Purpose of the rope (tracking system, rope system, etc.) | |
3.6.2. Rope design and designation of the standard | |
3.6.3. Diameter, mm | |
3.6.4. Length, mm | |
3.6.5. Temporary resistance of wires to breaking, N / | |
3.6.6. Breaking strength of the rope as a whole, Н | |
3.6.7. Ultimate coefficient of safety: | |
* Filled according to the documentation of the organisation-supplier
3.7. Characteristic of chains
3.7.1. Chain purpose | |
3.7.2. Chain design and designation of the standard | |
3.7.3. Diameter (gauge) of a link or diameter of a roller, mm | |
3.7.4. Chain pitch, mm | |
3.7.5. Chain length, mm (links number, p-s) | |
3.7.6. Breaking strength of the chain, кН | |
3.7.7. Estimated rope tension, kN | |
3.7.8. Ultimate coefficient of safety | |
3.8. Characteristics of gear trains
Name of assembly unit | Designation in the drawing | Name | Unit, mm | Teeth number | Material | Heat treatment (hardness of teeth) |
3.9. Characteristics of chain sprockets
Name of assembly unit | Normative document number or designation in the drawing | Name | Unit, mm | Teeth number | Material | Heat treatment (hardness of teeth) |
3.10. Load-gripping devices*
3.10.1. Hook (single-horned, etc.) | |
3.10.2. Designation of the normative document and number of hook by the standard | |
3.10.3. Rated load capacity, kg | |
3.10.4. Factory number | |
3.10.5. image of the Technical Control Department stamp | |
* Filled according to the documentation of the organisation-supplier
3.11. Brakes:
3.11.1. Mechanism where the brake is installed | |
3.11.2. Type of the brake | |
4. Safety device
4.1. Device against overloads | |
4.2. The tracking system of the cradle orientations in vertical position | |
4.3. Device for limiting service area | |
4.4. The locking device of the lifting and rotation of the boom when lift is not set on supports | |
4.5. Device for blocking the lifting of supports at the working position of the boom | |
4.6. Device on emergency lowering a cradle in case of failure of the hydraulic system or engine | |
4.7. Device protecting additional supports of the lift from spontaneous moving during the lift operation | |
4.8. Device of index of a tilt angle of the elevator | |
4.9. The device of the engine emergency stop with control from a cradle and from the lower panel | |
4.10. Anemometer (for lifts with a lifting height of 22 m) | |
4.1. Signal and communication devices
name | type | purpose | Installation location |
5. Data on the metal of the main (design) elements of the lift metal structures*
Name and designation of the assembly unit | Type, thickness of metal, the designation of the regulatory document | Material grade, category, group, strength class | The designation of the regulatory document on the material grade | Certificate number | Electrodes, welding wire (type, grade), the designation of the regulatory document |